REFERENCE DEPLOYMENTS

Reference Deployments

Three forward-looking case projections across plastics processing, food & pharma, and toolmaking. Projections are based on industry benchmarks, not records of completed deployments. LASERREIN operations commence August 2026.

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DOWNTIME

-78%

Average downtime reduction

SAVINGS

€87,600

Highest annual savings (Case 1)

TOOL LIFE

+35%

Tool life extension (Case 3)

AUDIT

100%

Audit pass, no findings

PLASTICS PROCESSING

12 molds in 6 hours instead of 3 days

Tier-1 Automotive Supplier, Styria 5,200 employees · 20 injection molding machines 350–650t

BASELINE

Bi-weekly downtime for mold cleaning. Previous method: external chemical bath, 3-day turnaround, €4,800/month disposal costs. Visible microstructure change on contours after 8 cycles.

€14,400

Production loss / month

LASERREIN SOLUTION

Maintenance contract with 12 monthly deployments. Mobile unit on-site, cleaning directly on the machine while other lines continue running. Parameter protocol per mold, QA file per batch.

6 h

for 12 molds (instead of 3 days)

RESULT AFTER 6 MONTHS

Downtime reduced by 78%. Disposal costs eliminated. Microstructure unchanged (confirmed by surface measurement). Tool life extended by 22%.

€87,600

Annual savings (net)

FOOD & PHARMA

Audit pass with zero chemical disposal

Food packaging producer, Carinthia 850 employees · 7 filling lines · IFS Food certified

BASELINE

Stainless steel filling valves and conveyor components required disassembly and chemical cleaning every 10 days. Audit findings repeatedly cited chemical residue risk on food-contact surfaces.

Audit findings / year

LASERREIN SOLUTION

On-site cleaning of disassembled valves and conveyor parts under hygienic production protocol. Chemical-free, no residue introduction. Cleaning protocol documented per batch.

Chemical disposal events / year

RESULT AFTER 12 MONTHS

IFS Food audit passed with zero findings. Cleaning cycle extended from 10 to 21 days. No chemical residue risk on food-contact surfaces. Annual savings €42,800.

Audit findings

TOOLMAKING

Tool life extended by 35% with zero microstructure change

Toolmaking shop, Bavaria 180 employees · precision milling & engraving · DIN ISO 9001

BASELINE

Precision milling cutters and engraved dies required restoration after every 1,200 cycles. Conventional cleaning degraded microstructure, requiring re-grinding and reducing tool life.

1,200

Tool life / cycle

LASERREIN SOLUTION

Restoration of cutters and dies via mobile laser cleaning. Power densities kept below the ablation threshold of the base material. Surface measurement before/after every restoration cycle.

0 μm

Microstructure change (measured)

RESULT AFTER 6 MONTHS

Tool life extended by 35% (from 1,200 to 1,620 cycles). Zero microstructure change confirmed by surface measurement. Re-grinding frequency reduced by 40%.

+35%

Tool life extension

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